Hello, readers welcome to the new post. In this post, we will discuss PCBWay’s quality-controlled System. PCB is used in every electronic module and circuit to make different projects and devices. So different PCB manufacturers are working in the universe to provide different PCB-based services to their users. PCBWAY is one of the best PCB service providers that offers different PCB-based services all over the world. From PCBWAY you get almost all types of services related to PCB and PCBA. With different technologies used for PCB such as through-hole and SMT also offered at the PCBWAY
In today’s post, we will discuss their new features which is a quality-controlled ecosystem that helps their fast-moving NPI staff to make different innovations. We will discuss different features of their quality-controlled system in detail. So let’s get started.
Further details for the PCBWAY quality-controlled System can get here
PCBWay’s quality-controlled System
- PCBWAY offers different services with high quality as well as 3D printing, PCB boards, and PCBA services. By providing their users to high speed and easy services and fast product delivery with they also focus on creating and providing high-quality outputs to their customers with great quality
- By offering great quality services they are using the ISO9001 quality system. High quality providing to customers is the best part for manufacturing boards and other products
PCBWAY Manufacturing standards
- They are equipped with high-quality machines and trained staff to provide the required standards for boards to their users.
- Here is a chart is a form that explains the standards for their PCB boards. That will help you to get high-quality boards at reasonable prices
- PCBWAY uses the IPC Class 2, IPC Class 3 Automotive standards, and customers standard
| Features | Advanced PCB | Standard PCB |
| Technical Staff | one file/1 day and Senior engineer having great expertise produces these boards |
mid-level engineers make these boards usually one file in one hour |
| Material used | The main materials used for advanced PCB are Shengyi, Rogers, Arlon, Isola, Omega, Nelco,3M etc. Meet IPC4101 class B/L | You ca get standard PCB in materials like KB(keyboard)/GDM(golden max) Meet IPC4101 class B/L |
| Rohm&Haas,TAIYO,Kuangshun,Meet IPC-SM-840 class T | TAIYO,Kuangshun,Meet IPC-SM-840 class T | |
| Drilling | Hole size is 0.15mm for the mechanical process and for the Laser hole size 0.1mm | Minimum Mechanical Hole size is about 0.2mm |
| Plating | PTH (Hole copper thickness≥20um),IPC 3(25um) | PTH（Hole copper thickness≥18um） |
| Solder mask offset | ±2mil | ±3mil |
| Dimensional deviation | ±0.13mm dimension are for advanced boards | ±0.2mm for standard Boards |
| Warping angle | 0.75% | 1% |
| Test method | Advanced level techniques used such as A.O.I, Kelvin Four-terminal sensing, Microsection Inspection, Solderability Test, Impedance Test… | For standards, PCB A.O.I., Fly Probe Testing, E-test fixtures are used |
| Glass transition ℃ | Its value is greater than one forty-centigrade | its is more than one thirty |
| Etched line | Forbid to repair tracks(IPC 3, Automotive, Customer Standard) | – |
| Cleanliness | Cleanliness requirements beyond those of IPC | Cleanliness requirements beyond those of IPC |
Credit to PCBWAY
PCB Quality Control Process
- Here are some steps involved in measuring the PCB quality control
- When an order is received their professional engineers view the order Gerber file. Engineers read the different parameters such as board edge clearance, drilling, pad spacing, and routing. If something has to be updated their professional will inform you and help to solve that problem
- The use of high-quality raw material for the board is another best feature. They make sure that they have high-quality raw materials for that purpose they have a connection with the different industries and inspect the materials according to required standards such as Shengyi Rogers, KB sheet, etc
- To provide high-quality boars PCBWAY is equipped with the latest and most advanced machines. Commonly used machines at PCBWAY are listed here
- Fully automatic electroplating line
- Automatic silkscreen printing production line
- Fully automatic PCB etching equipment
- Fully automatic PCB testing machine
- Automatic solder mask production line
- LDI exposure machine
- PCBWAY follows the ISO9001:2015 standards and all manufacturing processes according to IPC standards. Before final shipment, they use different types of electrical tests. They use famous testing and inspection machines like FLying probe testing, AOI, and copper thickness tester.
Quality Reports
- To make sure that all orders are finished according to the manufacturing standards of PCBWAY. they offer detailed quality inspection reports on the basis of customers’ needs that are comprised of features shown in the below figures
PCBWAY Quality Certifications
- The quality management system of PCBWAY makes sure that the creation of high-quality boards is according to users’ requirements. They follow some standards and certifications listed here
- IATF 16949
- CE
- ISO 9001:2015
- RoHS
- ISO 13485:2016
- UL
- REACH
That is all about PCBWay’s quality-controlled System. All details about the PCBWAY quality-controlled system has explained. If you have any queries ask in the comments. Thanks for reading have a nice day
