What is a Waterjet Cutting Machine?
A waterjet cutter is an industrial machine made with 3 main components for using a high-pressure stream of water to erode a narrow line in a piece of material.
Based on the density of materials and compounds like titanium granular abrasive is added to the waterjet to increase cutting power
Waterjet Cutting Machine Working
The water jet-cutting process can be done in different methods. The main method comes with abrasive blended in water for cutting particles from the workpiece. It is the best manufacturing process that can used for cutting, shaping, and designing working components to fulfill the specifications.
The shaping method used for water jet cutting comes with many advantages like a cutting process like plasma or laser. Water jet cutting comes with good accuracy and complicated design, and has features to cut thermally sensitive points.
Abrasive like sandpaper and eroded materials is cut. It does not heat material or change temper.
 Main Components of a Waterjet Cutting Machine
-
High-pressure pump:
-
Abrasive hopper:
-
Nozzle:
-
Catcher tank:
-
Control system:
Types of Water Jet Cuts
One Dimensional
- The one-dimensional water jet cut static is used in one pass of the piece through the water jet cutting process. It is a simple type of cut and used for trimming. The operator feeds the working component in the cutting tool and debris and water are caught on the other side. The type of one-dimensional cutter is a slitter that cuts components to certain widths. One-dimensional cutter can be pure water or water with abrasive
Two Dimensional – XY
- 2-dimensional cutting needed the use of PC or CNC programming. it has a servo motor with closed-look feedback for controlling the positioning and cutting velocity. Catcher tanks are water-filled and come with slates to support the working component. The z portion of XY 2 dimensional cutting machines controls the height of cutting devices for adapting types in thickness of the working component
Three Dimensional XYZ
- 3-dimensional cutting comes with the use of an X-axis that moves left to right, a Y-axis that moves front to back, and a z-axis that moves from up and down. For the 3-axis process, the working component remains static, and cutting tools move with 3 planes. It is processed for generating mechanical components.
 Operating a Waterjet Cutter
-
Setup
-
Programming:
-
Cutting.
-
Completion: .
Waterjet Nozzle
- The abrasive waterjet cutting nozzle uses the structure of a mixing chamber and tube to help the abrasive to carefully mix with high-pressure water so effective cutting can occur. The Waterjet nozzle is also made without abrasive mixing chamber and tube so the nozzle fires high pressure water that can be used to ut soft materials than the abrasive solution.
What Are the Alternatives to Waterjet Cutting?
Laser cutting uses a laser beam that is provided through gas to cut different types of materials. lasers are specialists at putting shapes in thin sheets of metals. Laser cutting is like flame cutting and plasma cutting, it is accurate and heat affected zone is not bad
Read also:
- Designing High-Frequency PCBs for RF and Microwave Components
- Can 3D printers create complex structures?
- What are Alkaline Batteries? A Buying GuideÂ
- Special Processes for Flexible PCB
- How to Make Wood in Little Alchemy 1? 2024 Step-by-Step Guide
Faqs
- waterjet is an industrial machine that is made with 3 main parts for using a high-pressure stream of water to erode narrow lines in materials
- The waterjet follows the same features of using high-pressure water focused in the beam of the nozzle. Mostly machine does it first through operating water at the high-pressure pump. There are 2 types of pumps used for making high pressure an intensifier pump and a direct drive or crankshaft pump.
- The water jet machine process is the latest, non-conventional machining process where the water jet if fired at the working piece. The jet erodes materials of the workpiece and results in shape, jetting is a machining process that uses a water jet to remove material from a workpiece
- Cutter due to the closed loop system, uses less water. Cut all material, then other cutters, waterjet cutter can handle about any materials or product is conventional cutter can.
- The optimal pressure of waterjet cutting changes based on the project requirements. Normally 50,000 psi to 60,000 psi offers good results for different applications of waterjet technology.