Electrical safety is an important part of our electrical wiring and electrical power systems. The two commonly used components for safety purposes are fuse boxes and circuit breakers. Their main use is to avoid electrical overloading conditions. But their working principle is different.
The fuse box uses a fuse for off power in the event of high current. The circuit breaker trips the switch for current flow. Either they look the same but are different. In this post, we will cover their features and related differences. So let’s get started with Fuse Box vs. Breaker Box.
What Is a Circuit Breaker?
- The circuit breaker is the main component as a power controller in the electrical system. It is used to keep safe through a stop current if there is an error in the system and trip the high power flow in wires.
- The circuit breaker is a safety module that comes with an inner switch mechanism that trips if any fault occurs.
- The circuit breaker operated with an electromagnet or bimetallic strip that connected with the switch.
- An on-state switch helps current to flow through the lower terminal to the upper point. The existence of an electromagnet for an unsafe current value produces a magnetic force that operates the metallic lever and turns off the current flow or breaks the circuit.
- A bimetallic strip has two strips with different metallic compositions; high current results in a thin wire to bend for the off switch and break the connection.
- The main feature of a breaker is that it can be used again after tripping, while a fuse cannot. Just set the circuit breaker again to the on state; it will start working.
What is a fuse box?
- The fuse is mainly used for controlling overcurrent faults, which are normally used in service distribution panels. It is the metallic component that melts as a result of overheating.
- There are different types of fuse components used, such as a thin wire filament that is configured in glass or ceramic, and a complete structure is covered in a metallic structure.
- The fuse is connected in the main fuse box, which has wiring for complete home power flow.
- In normal conditions, current easily flows through circuits, but if there are overloading conditions, high heat causes the filament to melt and turns off power and avoiding any damage to connected devices.
- If the fuse blows, it’s not used again. It needed to replace the same rating new fuse for the current flow in a circuit. There are different ampere ratings for fuses and current handling capacity.
- The main feature is that it always uses a fuse of a higher rating than normal for handling any damage to the circuit.
- But for safety purposes, do not replace the fuse with a higher rating fuse than the defined rating for the circuit. It can cause high current to flow and damage the circuit.
How Does a Fuse Box Work?
- Fuse boxes come with different fuses for operations. Each fuse is connected to a different electrical circuit in the home. If high power flow in the circuit, the fuse will blow. The small wire in the fuse melts and stops the current flow.
- When a fuse blows, we cannot reset it like a breaker. It is needed to replace a blown fuse with a new fuse.
Differences Between Circuit Breakers and Fuse
Difference
|
Circuit Breakers | Fuses |
Mechanism | reset |
replaced
|
Features | Trip for overload |
Blow for the overloaded
|
Maintenance | Reusable |
One-time use
|
Usability | troubleshooting easy |
Simple design
|
Use | modern homes |
Used in older homes
|
Circuit Breaker vs. Fuse Box
Design
- Circuit breakers, as well as fuse boxes used for an electrical panel for current controls. Circuit breakers come with small, replaceable switches and fuse boxes, glass or ceramic plugs, and a wiring system.
Customizations
- The circuit breaker comes with GFCI, AFCI, and standard types. They also provide single or dual functions and different amp ratings according to circuit requirements.
- Fuse boxes come with 6 to 12 fuses and come with screw-in or cartridge options for heavy devices.
- • The capacity for the fuse box is 60 amps and has less power than circuit breakers.
Durability
- A circuit breaker is a safe and reliable device that saves our circuits from overheating, short circuits, and fires. It can be used for a longer time since it has reusability features.
- But if it is frequent trips and faces, overloading conditions can affect the breaker.
- Fuse boxes are reliable since it is easy to switch out a blown fuse. But they degraded with time and needed to be replaced if damaged or needed more amps.
Installation
- For wiring, permit demand code and electrocution risk, get the services of an electrical professional for installation. But for fuse boxes, hire an experienced electrical engineer since it is older technology.
Repairing
- When a breaker trips, we can reset it ourselves by finding the tripping switch and turning it on from the off state.
- When a fuse blows, replace the fuse for a low-cost option.
Shelf life
- Circuit breaker working life is about 30 to 40 years, and fuse boxes work for about 50 years. But at that time, both fuse boxes and breakers needed electrical updating for new devices.
Read also: What to Do if Your Circuit Breaker Won’t Reset
.
Features | Fuse | Circuit Breaker |
Working | Detection and interruption of the circuit | Interruption |
Operation Principle | It’s working based on the conducting material’s heating property |
electromechanical principle, a switching mechanism
|
Operation Mode | automatic Manual replacement is required after the operation |
Needs comprehensive equipment, such as relays for automatic operation
Reset after the operation |
Response Time | 0.002 seconds | 0.1-0.2 seconds |
Breaking Capacity | Small | Large |
Protection | Protection from overload |
Protects from overload & short-circuits
|
Application | Low current electronic devices |
Large current power devices
|
Should we replace the fuse box with circuit breaker panels?
- In different conditions, the best process is to replace the fuse box with a circuit breaker. If the fuse box is working well and its inspection gives good results, then it is not necessary to replace it with a circuit breaker.
But if needed to replace the fuse box with a circuit breaker, circuit breakers will provide more features than the fuse boxes that are
- The breaker can be reset easily, and the fuses need to be replaced.
- The breaker trips when sensing overloading conditions, and the fuse blows out and is then replaced.
- A breaker protects from electrical fires, while a fuse does not.
How to Replace a Fuse Box with a Circuit Breaker
Follow these steps.
- First of all, the off power supply is connected to the main breaker.
- Remove the cover of the fuse box and take inventory of fuses. Note down the circuits for each fuse that controls.
- Now disconnect the wires from the terminals on the fuse. Note each wire label, and that helps to reconnect the breaker easily.
- Connect the new breaker in the main panel; make sure that the connection of wires is accurate with the terminals on the new breaker.
- On power and check, the breaker is working well.
- If an experienced person is doing the replacement of the fuse box with the breaker, then they find that it is not a difficult task, but get the services of a professional electrician.
Signs for the Fuse Box aren’t Enough
The main sign is that the fuse box is not large enough to use.
- If the fuse is blowing frequently, that is an overloading condition.
- If new devices are added, a fuse box is required to handle them like high-power devices.
- Homes that have fuse boxes use new wiring in place of fuse boxes, which can be inefficient.
- If the box feels warm to the touch and produces a buzzing sound, it is a sign for overloading.
FAQs
What is the difference between a fuse and a breaker box?
- Both are used for current flow interruption for the power system. The fuse is used for protection at home from overloading, and the breaker is used for overloading and short circuits.
What is the difference between a power box and a breaker?
- The circuit breaker is used for the protection system from overloading, and the power panel turns off the entire part through the switch.
What are the differences between fuse and MCB?
- The basic difference between a fuse and an MCB is how they handle overloading. The fuse is a one-time-use device that melts when a high current crosses a certain limit and cuts off the circuit. When the blow is replaced, the MCB is reusable.
What is the purpose of a fuse or breaker?
- Circuit breakers and fuses are used for the same purpose. They are the main components of our electrical panel and wiring circuit of the home. If they detect any overflow of current, break the circuit for the protection of connected devices.
What is the difference between MCB and circuit breaker?
- The circuit breaker comes with a tripping relay process, and the MCB has a tripping release process. The circuit breaker comes with a high rupturing capacity, and the MCB has a low capacity. Breakers are used for high-voltage systems, and MCBs are used for low-voltage systems.
Why MCB is better than fuse?
- MCB is more sensitive to current than a fuse. It senses any error in the current flow and off the circuit automatically. For MCB faulty parts, the cirucit can easily be found.
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